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Power Transmission Tower & Substation Galvanizing in Chennai – ISO Certified

RR GalvaGlow provides specialized galvanizing services for power transmission projects in Chennai, ensuring durable protection for lattice towers, substation structures, cable trays, and earthing materials. Using our hot dip galvanizing process compliant with IS 4759, ISO 1461, and ASTM A123 standards, we guarantee uniform zinc coating thickness, superior adhesion, and reliable anti-rust performance. With extensive experience in TNEB and EPC contractor projects across Tamil Nadu, our solutions are trusted for both new installations and maintenance works. Every batch is supported with lot-wise DFT test reports, inspection notes, and acceptance certificates, ensuring full compliance with power sector specifications.

Technical Specifications

Application Typical DFT (μm) Standards Followed Inspection & Tests
Transmission Line Towers (Lattice) 80–120 IS 4759 / ISO 1461 / ASTM A123 DFT mapping, visual, adhesion (sampling)
Substation Structures & Cross-arms ~100 ISO 1461 / IS 4759 Magnetic gauge DFT, finish & appearance
Cable Trays & Earthing Materials As per section/class ASTM A153 / IS 4759 Batch sampling, thread cleaning, passivation (on request)

Our Power Sector Galvanizing Process

  • Degreasing & Pickling – Removes oil, rust, and mill scale.
  • Fluxing – Prepares steel for optimum zinc bonding.
  • Hot Dip Galvanizing – Molten zinc bath at ~450°C for full coverage.
  • Cooling & Dressing – Removes excess zinc, ensures smooth finish.
  • Inspection & Reports – Lot-wise DFT checks, adhesion tests, and visual inspection, documented for submission.
RR GalvaGlow – ISO 1461, IS 4759 & ASTM A123 Certified

Galvanizing for Power Transmission in Chennai – Lattice Towers, Substation Structures & Cross‑Arms

Applications

  • Transmission line towers (lattice type)
  • Substation support structures
  • Cable trays, ladders, and fittings
  • Earthing strips, flats, and connectors
  • EPC contractor projects in Chennai & Tamil Nadu

Project References

  • TNEB Transmission Line Works – Chennai: Galvanized lattice towers and earthing hardware.
  • 400kV Substation Structures – Tamil Nadu: Full galvanizing & QA certification.
  • Private EPC Contractors: Cable trays and structural galvanizing for turnkey projects.

Quality Assurance

  • ISO 1461, ASTM A123, IS 4759 compliance
  • Lot-wise DFT test reports with traceability
  • Magnetic gauge & adhesion testing for every batch
  • Accepted by TNEB, PGCIL, and EPC project consultants

Delivery & Turnaround

  • Standard: 3–5 working days
  • Priority/Rush: 48–72 hours (slot-dependent)
  • Pickup/dispatch support across Chennai & Tamil Nadu

Power Your Projects with ISO-Certified Galvanizing

Reliable corrosion protection for lattice towers, substation structures and earthing hardware—with DFT/QC dossiers for TNEB/PGCIL.

Limited production slots for ongoing power projects—request your quote today.

Call: +91 994 033 2979

Email: sales@rrgalvaglow.com

FAQs

What zinc coating thickness is applied on transmission towers?

We typically deliver 80–120 μm for transmission towers per IS 4759 / ISO 1461 / ASTM A123, depending on section thickness.

Do you provide inspection and QA certificates?

Yes. Every batch is supplied with DFT reports, visual inspection notes, and acceptance criteria.

Can you handle large-scale TNEB and EPC orders?

Yes. We have dedicated capacity for bulk galvanizing of towers, substations, and hardware.

What is your turnaround time for substation structures?

Standard lead time is 3–5 working days. Priority/Rush slots are available at 48–72 hours depending on production capacity.

Are your coatings accepted in government tenders?

Yes. Our process complies with IS 4759, ISO 1461 and ASTM A123/A153 and is accepted for TNEB and PGCIL tenders. Lot-wise DFT/inspection dossiers are provided.

Lattice tower members after hot dip galvanizing — smooth finish
DFT measurement on cross-arm — magnetic gauge
Substation structure — uniform zinc coating per ISO 1461
Earthing flats and connectors — inside-out coverage
Post-galvanizing finishing — drip and burr removal
QC documentation — lot-wise DFT and inspection notes
Sampling plan execution — batch inspection
Cable trays and ladders — defect-free zinc coverage
Packed tower members — protected for transport
Hardware and bolts — thread cleaning available
High-intensity inspection lighting — surface flaw detection
Final QC sign-off — dossier for TNEB/PGCIL submission
Contact Us
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