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DFT Gauge Adhesion Test Sampling Plan

Galvanizing Quality Testing – DFT, Adhesion & Visual Inspection Services in Chennai

At RR GALVAGLOW, every galvanized product is subjected to stringent quality testing before dispatch. From coating thickness checks to adhesion and appearance inspections, our team ensures your steel meets ISO 1461, ASTM A123, ASTM A153, and IS 4759 standards.

Whether it’s structural steel, cable trays, guardrails, or telecom towers, our lot-wise test certificates and visual inspection records guarantee confidence for EPC contractors, government tenders, and industrial buyers.



RR GalvaGlow

Why Quality Testing Matters in Galvanizing

Galvanized steel without proper QC can:


  • Fail prematurely due to insufficient zinc thickness
  • Flake or peel if adhesion is poor
  • Be rejected in government or client inspections
  • Lead to corrosion risks in coastal/high-humidity projects

That’s why RR GALVAGLOW invests in a dedicated QA/QC department to ensure compliance before dispatch.

Our QC Testing Process

Stage Test / Inspection Method Standards Acceptance Criteria
1. Coating Thickness (DFT) Measure zinc thickness after galvanizing Magnetic gauge / Gravimetric test IS 4759, ASTM A123, ISO 1461 Per ISO 1461 / ASTM A123 class and section thickness; typical 80–120 μm at our plant. Thickness map shared in QC report.
2. Visual Inspection Check surface finish & uniformity Naked eye + magnified surface check ISO 1461, ASTM A123 Surface free from bare spots, runs, lumps, ash, blisters, flux stains
3. Adhesion Test Verify zinc bond strength to base steel Hammer blow / Knife cut ASTM A123 No flaking, peeling, or detachment of zinc coating
4. Mass per Unit Area Weighing before & after galvanizing Gravimetric mass/area calculation IS 2629, ISO 1461 Measured zinc mass/area ≥ minimum standard values
5. Finish & Appearance Check overall look, spangle & smoothness Visual + surface profile check ISO 1461 Uniform silver finish, no sharp projections, acceptable spangle variation

Our Equipment & Capability

  • Digital magnetic DFT gauges (Elcometer)
  • Precision weighing balances for mass/area checks
  • Hammer & knife adhesion rigs
  • High-intensity lighting for visual flaw detection
  • Lot-wise QC dossiers & compliance certificates
RR GalvaGlow – ISO 1461, IS 4759 & ASTM A123 Certified

Galvanizing Quality Testing in Chennai – Coating Thickness, Adhesion & Visual Inspection

Service Coverage – Chennai & Beyond

We provide galvanizing QC services across:

  • Ambattur, Red Hills, Madhavaram
  • Sriperumbudur, Oragadam, SIPCOT
  • Manali, Ennore, Gummidipoondi
  • Port & marine projects in North Chennai

Quality Standards & Assurance

  • Certified to ISO 1461, ASTM A123, A153 & IS 4759
  • Lot-wise DFT & inspection reports issued
  • Optional third-party inspection support
  • QC validated for C3/C4/C5 corrosive environments

Book a QC-Certified Galvanizing Job

Ensure your project steel meets global QA benchmarks.

Call: +91 994 033 2979

Email: info@rrgalvaglow.com

Frequently Asked Questions

Do you provide zinc thickness certificates?

Yes, we issue lot-wise DFT reports with inspection notes for every dispatch.

Can you meet coastal/marine coating requirements?

Yes. We achieve higher µm thickness (C4/C5) for high-corrosion environments.

Do you allow third-party inspections?

Absolutely. We welcome client and independent QA agencies.

What standards do you comply with?

We test per ISO 1461, ASTM A123/A153, and IS 4759.

Do you share QC reports for government tenders?

Yes, we provide signed certificates & inspection dossiers with every job.

DFT measurement with magnetic gauge after galvanizing
Adhesion verification – hammer blow/knife check per ASTM guidance
Visual inspection – uniformity, bare spots and runs check
Mass per unit area – gravimetric weighing procedure
QC documentation – lot-wise DFT and inspection reports
High-intensity lighting for surface flaw detection
Sampling plan execution before dispatch
Cable tray inspection – edges, perforations and finish check
Pole inspection – door opening and spigot clean finish
Guardrail component check – straightness and projections removal
Solar MMS – thread and bore clearance validation
Final sign-off – QC dossier ready for dispatch
Contact Us
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